Forged carbon fiber sheets are compression-molded CFRP laminates made from chopped carbon fibers consolidated in an epoxy matrix. They are selected for applications requiring complex geometry capability, distinctive random appearance, and stable CNC machinability in premium and engineering-grade parts.
Forged carbon is formed by consolidating chopped fiber charge under controlled pressure and temperature. The random fiber architecture supports complex part geometries and is commonly used for CNC-machined components where both appearance and machinability are important.
Our forged carbon fiber sheets are manufactured under controlled processing conditions and undergo visual and dimensional inspection to support consistent thickness, surface quality, and reliable machinability for engineering and industrial use.
The chopped-fiber structure enables pockets, contours, and localized features that are difficult to achieve with traditional woven laminates, making forged carbon suitable for complex CNC-machined parts.
Compared with directionally dominated laminates, forged carbon typically provides a more balanced response across multiple directions, supporting applications with non-uniform or complex load paths.
Each sheet exhibits a unique random pattern. This visual individuality is widely valued in premium, custom, and limited-run products where differentiation is important.
Forged carbon fiber sheets are produced by placing chopped carbon fibers and epoxy resin into precision molds. High pressure consolidates the laminate, while controlled curing enhances structural integrity and surface stability.
Due to the inherent characteristics of chopped-fiber compression molding, a completely pore-free surface is not technically realistic. Through optimized molding parameters, resin control, and post-processing, surface porosity can be minimized to an engineering-acceptable level.
Each sheet undergoes visual and dimensional inspection prior to delivery.
Final configuration should be reviewed based on part geometry, thickness target, and intended application (decorative, semi-structural, or structural).
| Item | Specification |
|---|---|
| Material | Forged carbon fiber (chopped-fiber CFRP) |
| Resin system | Epoxy |
| Manufacturing process | Compression molding |
| Thickness range | 1–10 mm (customizable) |
| Size range | Width: 100–1000 mm · Length: 100–2000 mm (customizable) |
| Thickness tolerance | Typical ±0.1 mm (confirm per thickness and build) |
| Surface finish | Gloss / Matte |
| MOQ | No MOQ |
| Lead time | Typically within 7 days (subject to configuration) |
Forged carbon fiber sheets are selected for applications requiring complex geometry, distinctive appearance, and reliable CNC machinability. Selection should consider whether the part is decorative, semi-structural, or structural.
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At iKabon, we are driven by a vision to revolutionize lightweight construction by making carbon components easily accessible to engineers across the industry.
